Material Specialty
Custom Aluminum Forge Parts
Forged 6061-T6, 7075-T6, and 2024-T4 components for Aerospace, Marine, and Automation.
Forging vs. Casting: The Numbers Don't Lie.
Sand casting produces internal shrinkage voids. Forging eliminates them. Hot die forging of 6061, 7075, and 2024 alloys delivers 30–40% higher fatigue strength than casting — verified by tensile and hardness testing.
If your casting parts are cracking under cyclic load, send us the drawing. We'll quote the forging conversion and document the performance difference.
Why Forging Wins
Casting vs. Forging: The Numbers
| Property | Sand Casting | Hot Die Forging ✓ |
|---|---|---|
| Internal Porosity | Present (shrinkage voids) | Zero — dense grain structure |
| Tensile Strength (6061) | ~200 MPa | ~310 MPa (+55%) |
| Fatigue Life | Baseline | 30–40% longer |
| Dimensional Consistency | ±0.5–1.0mm | ±0.05mm (forged) |
| Surface Finish (as-formed) | Rough, requires heavy machining | Near-net shape, minimal stock |
| Material Traceability | Batch level | Heat lot + spectrometer cert |
Technical Capabilities
Technical Capabilities
Fatigue Resistance
Hot die forging refines grain structure in 6061, 7075, and 2024 alloys. Result: 30–40% higher fatigue strength than sand casting. Verified by tensile testing.
Zero Internal Porosity
Forging eliminates internal voids and shrinkage defects. Ultrasonic testing available on request before machining.
T4 / T6 Heat Treatment
In-house solution heat treatment and artificial aging to T6 spec. Every thermal cycle documented: time, temperature, quench rate. Records ship with the parts.
Anodizing & Surface Finishing
Type II and Type III hard anodizing, chromate conversion, and powder coating in-house. Saltwater-resistant finishes for Marine and Outdoor use.
Technical Specifications
Aluminum Forging Specifications
| Alloys | 6061-T6, 7075-T6, 2024-T4, 5083, 6082 |
| Forging Weight Range | 0.02 kg – 30 kg |
| Dimensional Tolerance | ±0.05mm (forged) / ±0.01mm (machined) |
| Heat Treatment | T4, T6, T73 — documented thermal cycles |
| Surface Treatments | Type II/III Anodizing, Chromate, Powder Coat, Alodine |
| Certifications | ISO 9001:2015, AMS specs on request |
| MOQ | 50 pcs (prototype) / 500 pcs (production) |
| Lead Time | Samples: 15–20 days | Production: 30–45 days |
Marine. Industrial. Saltwater and High-Cycle Environments.
Our forged 6061-T6 aluminum parts are specified for marine deck hardware and high-cycle pneumatic actuators by tier-1 OEMs. T6-treated, Type III hard anodized, and tested before shipment.
- ✓Ultrasonic testing available on structural parts
- ✓T6 heat treatment with documented thermal records
- ✓Type III hard anodizing for saltwater environments
- ✓High-speed CNC machining to ±0.01mm on critical features
"We switched from a casting supplier to Taijunsheng for our structural brackets after three field failures. The forged parts have been running for two seasons in saltwater with zero issues."
— Engineering Director, Marine Hardware OEM
20+
Years Forging Aluminum
0
Internal Porosity Defects
24h
Quote Turnaround
Send Your Drawing. Quote in 24 Hours.
PDF, STEP, DWG, or DXF. DFM review included. Line-item quote within 24 hours.
Supports PDF, STEP, DWG, DXF, IGES · DFM review included · Response within 24 hours